Full Automation Pipe Making Machinery With Online Testing Machine API Tube Mill
API pipe mill is specialized for manufacturing straight welded pipe for petroleum and gas pipelines. Taking hot-rolled steel as raw material, it produces required pipes through cold roll forming and suitable welding methods like H.F. welding, submerged arc welding, and so on. The whole production line adopts ‘ZTF’ forming technology.
Materials: L245,L360,A53,J55,N80 ,X42,X46,X52,X56,X60,X65,X70
Basic Technical Information of Welded Pipe Production Line
| Product&yield | Round Pipe | 76mm-165mm Thickness:2.0mm-6.0mm |
| Square & rectangle tube | 60mm×60mm -130mm×130mm Thickness:2.0mm-5.0mm |
| Length | 6m-12m Length Tolerance: ±3mm |
| Production Speed | 20-50 m/min |
| Production capacity | 30,000ton/year |
| Consumption | Mill installed capacity | 220 kw |
| Line Area | 85m(length) ×7m (width) |
| worker | 6-8 workers |
| Raw Material | Carbon Steel coil | Carbon steel coil Q235B(ASTM GR·D,σs 230) |
| Width | 240mm-520mm Thickness: 2.0mm-6.0mm |
| Coil ID | 580-700mm |
| Coil OD | Max 1800mm |
| Coil Weight | 6.0t |
Advantage
√ Apply to high strength steel and big thickness
√ Raw material can be steel coil and single plate
√ ZTF forming process save roller up to 60%
√ Electric control and automatic adjustment, high precision, high roller change speed
Application
Widely used as the architectural structure tubes, low-pressure liquid tubes, coal transmission belt tubes, driveshaft tubes, guardrail tubes, tower footing tubes, automobile beam steel tubes, and other products.
Process Flow
Steel Coil → Double-arm Uncoiler → Shear and End Cutting & Welding → Coil Accumulator → Forming (Flattening Unit + Main Driving Unit + Forming Unit + Guide Unit + High Frequency Induction Welding Unit + Squeeze Roller) → Deburring → Water Cooling → Sizing & Straightening → Flying Saw Cutting → Pipe Conveyor → Packaging → Warehouse Storage
Machine Details
Uncoiler
Function: Used for supporting strip steel coil and open it as strip steel so as to make preparation for the pipe forming process
Five-roll Flattener
Function: Flattener is for the flattening procedure of the strip steel cut from steel coil, ensuring a steady dimension of strip steel with minimum deficiency
Shearing butt welding
2 Types: Automatic & Manual Function: Shear & end welder parallel cuts the head of the strip coming out of uncoiler and the tail of the strip steel going into the accumulator, and weld them together to form a smooth and continuous line of strip steel
Strip Accumulator
Function: Accumulator is used to accumulate strip steel from uncoiler and provide strip steel to forming unit. It leaves time for the shear & end welder for strip welding and stores certain amount of strip for continuous forming
Forming & Sizing Mill
Function: forming the tube from strip Advantage: >Advanced forming technical >One-stage molding platform >Reliable quality gearbox >Siemens Beide motor
Forming & Sizing Mill
Function: The forming & sizing mill is the main equipment of the weld pipe production line. It continuously reel the raw steel sheet into desired size of cylinder or cuboid with precisely positioned roll stands and mold and then weld it to pipe or tube with high frequency welder.
Solid State High Frequency Welder
Function: The welder is used for welding edge heating with high-frequency heating device. The whole set of solid-state H.F welder comprises of rectifying cabinet, inverter, output cabinet, connecting optical fiber, closed loop water cooling system, central operator console, and mechanical adjustment device.
Zinc Spraying Machine
Function: It is used to spray zinc on the welding seam after scraping external burr.
Saw Cutting System
Function: Flying saw is used to cut tube during static and motion status in continuously production into desired length.
Straighting Machine
Function:
Automatic Stacking and Packing Machine
Function: Electrical control using PLC control, touch screen, to achieve human-computer dialogue, manual, automatic between the free conversion.
Company Profie
Zhongtai Group is established in 2000, locates in Shiiazhuang. We are an IS09001 certified pipe making machine and cold rolled section steel forming machine manufacturer, reputed enterprise in China's pipe making industry with the largest production capacity, the most advanced technology and strongest competitiveness,one of the executive directors of China Cold-formed Steel Structure Association and one of China's top ten pipe making machinery brands. There are three subsidiary companies respectively carry out technology devel-opment, production processing and mould manufacturing. Plant area 67000 m,with machining, heat treatment and assembly plants.
Factory Tour
Certificate
Customers Visiting
Trade Show
ZTZG Transport
The First
FAQ
Q:Are you manufacturer?
A:Yes,we are manufacturer.We have our own technical team.Welcome to visit us.
Q:What kind o f payment term you can do?
A:We are flexible about payment terms,we can also help you on financing,please
contact us for details.
Q:What info you need before you make the proposal?
A:The pipe diameter and thickness range which you need or the profile drawings,
material information,your special requirements.
Q: What should I do if I just start a new business?
A:Contact us immediately ,we provide free consultant pre-sales service.Also we
can help you to solve the material(steel coil)purchase,worker train,international
market price.
Q:How do you do QA?
A:We have special team do strict QA,this is our strengths:
(1)Every gear box will be tested for 8 hours with oil inside to guarantee there is no
leak.
(2)Every shaft will be inspected for the centering jumpiness.
(3)Every roller will be checked to make sure its in the range of tolerance critical parts
will be inspected for all dimensions.
Q:Why I should choose you,what are the differences between you and other
Chinese suppliers?
A:We are concentrate on this area for more than ten years.
Pre-sale:If the customer can not provide detailed technical information,our engineer
will go to the customer’s plant,draw precise drawings after measuring unit,to meet
your production requirement.
After-sale:Our strong team of engineers and experienced technicians can provide
you with installation instructions,operating instructions,quality control guidance
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Full Automation 2-6.0mm thick API Tube Mill With Online Testing Machine Images
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